Control Theory

We home school our younger two girls. Rose, who is in year 7 (Stage 4) is doing Science & Technology. A lot of home schoolers in our area really get into the control theory, make great use of Lego Mindstorms.  Since the Ardiuno hit the streets a couple of years ago, I thought we would go down the line follower track using a suitable platform.

I will be using this simple machine as the main aid to teach the Control Theory section.

Now I have the platform, time to start completing the subject programming material.

Unpacked the rest of the material I received.  Just to give you an idea of the variety of patforms, we have Qty 1 as shown above.

Qty 1 - ETT Tank

Qty 2 - ETT BIG Wheel Kit

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Simple RGB Controller

I recently discovered a great little chip the WS2801 from World Semi.   the manufacturer describes it as a 3-Channel Constant Current LED Driver With Programmable PWM Outputs.

That is a mouthful.  Basically a 24 bit serial shift register driving a free running PWM and 3 constant Current Drivers.

They look super simple to drive.

I am thinking it would be super cool to use as very small remote light controller.

Remote WS2801 Controller

So far the costing is
WS2801 0.20
AM26LS32ACPWRG4 0.54
UA9638CDR 0.33
Lo Profile RR45 2.00
PWB 1.00

Gut feel is it will need to be below $5 to be viable.

WOW!  This idea was originally posted in August 2010!

The concept just won’t leave.  I have continuely returned to the the concept, but I find the solution is growing.  How about a family of WS2801 baseboards  in 3, 6, 9 or 12 channels a,d a couple of Interface boards that run either SPI over RX485, DMX or even Komby Wireless?

I see the I/F boards fitting in a 50x50mm  and will sit on the baseboards so the RJ 45s are on one edge.

– More to Come –

 

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Sydney DIYChristmas Mini

Well today was our “Sydney Mini”.

We all arrived to the great venue, the Upper Hawkesbury Motor Boat Club

Yep the Venue was excellent – and it was some what confusing to arrive to a car park full of collector’s bike, I am sure I wasn’t the only one who sort wished I could join the ride.

Mini High lights included:

  • AVR & PIC programming basics
  • DMX introduction
  • VIxen & LightShowPro basic sequencing
  • “Ethergate” Introduction Joshua 1’s implementation of a E1.31
  • RGB Pixels and CCR comparison
  • We saw three different LED Floodlight versions, a true DIY home made wire frame train with self coloured rope light and couple of  original 595 vero boards

Dave, you’re a champ for arranging the venue.

Guys thanx for making the mini what it was, simply superb.

All that attended concluded to make this a common event at the same venue.  The preferred timing is April/May so stay posted for the next one.

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LED Mega Tree

At the end of the 2009 season I decided it was time to build a LED Mega Tree.  A Mega Tree is best described as a display item that outlines a traditional tree shape using strings of lights hanging from the top of a mast to the bottom at equally spaced distance around the base.  There are many examples on the net – Mega Trees have become a basic item for most displays.  Each string of light is individually controlled enabling all sorts and affects to be displayed.  Generally multiple colours are used allowing more thematic displays to suit the chosen music track.

The are 4 critical components to a Mega tree:

  1. Dimensions
  2. # of Channels
  3. Colours
  4. Construction

Continue reading

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Design for Manufacturabilty

This is a topic I haven’t read about for some time.  I recently was searching the web for wave soldering and came across this fantastic article.  It’s production is pretty low tech but the content is worth a read.

check out Altron’s Board Guidelines.

it has useful information of how  to create component footprints in any CAD package and how to lay out a PCB for optimal manufacturability..

I have no association with these guys, hell I don’t even know who Altron Inc is, and offer the above link for self education only.

If you find a better document send me a link.

A fellow member at DIYChristmas.com mentioned the following as a good reference.  David L Jones is a bit of a larrican from here is Sydney and has made his fame with interesting video blogs.  Check out his Design Guidelines

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TOT – SMT pens

Tools of the Trade

I like using Surface mount components where ever I can. But I have to say the size of those devilish small components can be a real pain. Picking them up is always an issue and most the time a decent pair on non-magnetic tweezers will do the job. I recently purchased a SMT pen like the one below.  (I will replace the photo with the real one latter).

Surface mount pen

I recently came across an web site will all sorts of great DIY tips including how to make your own SMT Vacuum pen. Check out Ken article here.  It almost makes you want to go out and buy a cheap fish tank pump just to try it out.

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The Wonders of Sight

I recently purchased a USB Microscope from a seller on Ebay.  check out the sellers  200x C2M 2M USB Digital Microscope endoscope Magnifier.

Other than the clip being broken I must say I was super impressed with the build standard of the product and the quality of the pictures / video.  the following clips were taken with the camera in Capture mode.  Neat hey!

USB Microscope Clip 1

USB Microscope Clip 2

USB Microscope Clip 3

Over the coming week I will be using this Scope to teach my two home schooled kids science.

Of course you can also expect the tool to be used in this hobby too!

Update 8/07/2010

Got say i am disappointed with the seller.  I got a request to send the whole lot back to China for a replacement unit.  That will cost me another $28.5 in postage and packaging

and them about the same to send the new one.  That is more than the camera is worth, all because of a small broken clip.  Disappointing indeed.  Plus I miss out on using for 3 weeks.

I am hoping common sense will prevail and they will just send a replacement clip.  If needs be I will continue to use a Microphone holder till it gets sorted.

Not related to my dispute with the seller – I can confirm these beauties don’t work with Win7 -64bit!   Grrrrrrrrrr.

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DC or AC Power

Traditionally Christmas lights were always AC powered using either direct connection to the main (240V) or via a small plug pack power supply.  One of the many queries I get is should we go AC or DC for lighting Control.  Let’s explore this point further.

For the Purposes of this discussion we will break the type of lights into 2 main categories Low Voltage and High Voltage.  Low voltage Lights are any lights, AC or DC, that are connected to a transformer of sorts like a plug pack.  the majority of Christmas lights  fall into this category.  High Voltage lights are any lights that connect and operate directly from 240v Mains.  Rope lights are the most popular version of this category

To control lights in a display that both you and your audience enjoy,  Safety is paramount.  Here is Australia, using mini globes direct connected to mains it not allowed in external displays (for some unknown reason the authorities are still willing to allow people to use them inside where the risk is still high).

A couple of people have tried unsuccessfully to control their low voltage lights by switching the mains voltage.  the results were a complete melt down of the plug packs.  but hey, step down transformers were never intended to operate on chopped mains.

High voltage lights can still be used in Australia as long as there is adequate protection.  I still use rope light in my display due to the strong mechanical characteristics and the the solid colours.  With careful technique the lights can be trimmed to length for suit each display item.   High Voltage lights require AC Dimmers for control.  My 16ch AC Serial SSR is but one example of such dimmers.  Available in 24, 36, 48 Vac, they dim lights by chopping the AC voltage supplied to the lights.

Low voltage lights rely on some form of step down transformer to provide isolation  protection form mains voltages.  Typical incandescent mini globe type lights are an example.  these lights are usually AC.  However to dim these lights the dimmer needs to be placed between the plug pack and the lights.  (You can not dim the mains going into the plug pack – this is not only dangerous but could result in a fire!)  My 16ch AC Serial SSR is but one example of such dimmers.  Available in 24, 36, 48 Vac, they dim lights by chopping the AC voltage supplied to the lights.

LEDs also fall into the Low voltage category.  However LEDs are a “current” device, meaning the way to dim them is by varying the current and not the average voltage like a incandescent mini globe.  LEDs as best controlled using a constant voltage that is chopped on and off.  By turning the light on and off quickly enough, we trick the eye into thinking a dimmed LED is actually ON all the time.  So here is a simple test you can do at home.  There are no tools required.  I said at home, but I real meant in your car.  The occurrence of LED stop lights and blinkers in cars today has dramatically increased over recent time.  Next time your in your car, see if you can notice if the lights in front are LEDs of not.  You can tell by the bright constant light and sometimes the individual lights. Now for the real interesting observation: see if you can notice LEDs turn off in an instant, where and incandescent globes just , well fade away.  It is very noticeable.  This reminds me of my grand mother who once said how amazing it is that when she flicks the switch the light instantly comes on.  Well we now know that is simply not true, it is not instant  there is a finite delay.  I wish she was still alive to be able to amaze her again.

So back to the point at hand.  AC or DC.  Well the real only is that depends on your load.  If you are using Mains lights, AC is definitely the way to go.  If you are using low voltage, I would say you can use AC for Minis, an DC for LEDs.  But you can also you can also use DC for them both too.  That is what I do.  AC for mains lights and DC for the rest.  It keeps things simple.

The other reasons I like DC for my low voltage stuff is SMPS are:

  1. Significantly lighter than Trannies of equivalent power
  2. Can be significantly cheaper than Trannies of equivalent power
  3. Easy to mount in a box
  4. adjustable on the output

Have a good one!

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site graphics

This site is about LEDs, Lights and Christmassy things.  So I need ot get me some better graphics.  Some Blinky Flashy would be good.  A Christmassy theme is a must.

Just how do I do that?

Any suggestions?

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WP 3 Rocks

This is the first time I have successfully loaded WordPress 3 and I must say, it rocks.

The Install in EASY, the Admin is EASY I’m totally stoked.

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